Steel Guide Rail Roll Forming Equipment Chain Drive Cassette Type CE Approved
This machine can make different profiles by change cassette,including decoiler, roll forming system, hydraulic cutting system,control box system and out put tables,etc.
1.Technical Parameter
Raw material: Galvanized steel or blank steel
Material thickness 0.8-1.5mm
Working Speed: 12 meters / min
Forming Steps: 22 stations
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
Driven system: Chain drive
Main Power with reducer: 11KW WH Chinese Famous
Cutting: Hydraulic Cutting Cr12mov
Material of Cutting Knife: Cr12Mov, Quench HRC58-62
Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand
The whole machine is controlled by industry computer-PLC.
PLC--Panasonic with touch screen, Japan English and Chinese Language
Touch Screen--Panasonic Japan
Encoder--Omron, Japan
Electric parts--Schneider
2. Working Flow
3. Machine Components
| 3T hydraulic un-coiler | 1 set |
| Leveling device 300mm | 1 set |
| Servo feeding device 300mm | 1 set |
| Press machine | 1 set |
| Main roll forming machine | 1 set |
| PLC control box | 1 unit |
| Hydraulic station | 1 unit |
| Punching die set | 1 set |
| Cassettes | 1 set |
| Out tables | 2 units |
4. Technique data
De-coiler
Diameter: 460-520mm expansion.
Expansion: hydraulic
Capacity: 3000kg per mandrel
Max Coil Width: 500mm
Drag tension brake with variable brake tension adjustment valve
Leveling device
1. 7 rolls leveling, 3 rolls up and 4 rolls down
2. Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface
3. Leveling Raw Material thickness:1.5-3mm
4. Max Leveling Raw Material width: 300mm
Feeding device
Feeding Servo feeding motor: 2.9kw (Yaskawa, Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.5mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
Press machine
Series JH21-63
Brand name: Yangli
JH21 series press machine description:
JH21series open back press with dry clutch and hydraulic overload protector
◆ Welded body with steel plate and high intensity.
◆ Main motor is made by Siemens.
◆ Adopts combined pneumatic friction clutch and brake.
◆ Cluster gear adopts the flooding oil lubrication.
◆ Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
◆ Equipped with hydraulic overload protecting device.
◆ JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.
◆ JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
◆ JH21-25B, JH21-45 and above type equipped with balance cylinder.
◆ Duplex valves imported.
◆ Electric compelling grease lubrication system.
◆ Balancing cylinder adopts manual lubrication system.
◆ One set of blowing device.
◆ Controlled by PLC with international brand.
◆ Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
◆ Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.
5. Machine profile reference
6. Our Exhibition
We will attend PERU ARCON Expo
Booth Number:E126
Time:4th-7th,July,2018
Address: Lima Jokey Plaza International Exhibition Center
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Steel Guide Rail Roll Forming Equipment Chain Drive Cassette Type CE Approved Images
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