20 Stations 10meter Per Minute Cable Tray Roll Forming Machine With Servo Feeding
Main Specifications Data
- Material– thickness:1-2mm
- Raw material: Galvanized steel and black steel sheets
- Working Speed: 10meters / min
- Forming Steps: 20 stations
- Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
- Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining
- Driven system: by chain shafts diameter 100mm
- Main Power with reducer: 22KW WH Chinese Famous
- Cutting: Hydraulic Cutting Cr12mov
- Material of Cutting Knife: Cr12Mov, Quench HRC58-62
- Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand
- The whole machine is controlled by industry computer-PLC.
- PLC--Panasonic, Japan
- Touch Screen—Beijing Kunlun Encoder--Omron, Japan
- Electric parts--Schneider
- Adjust the height by the motors and the rails, controlled by the PLC
Machine Part List
| No. | Name | Quantity. |
| 1 | 5 ton hydraulic decoiler with coil car | 1 set |
| 2 | Roller Leveller | 1 set |
| 3 | Servo feeding machine | 1 set |
| 4 | Punching Press machine JH21-160 | 1 set |
| 5 | Punching moulds | 1 set |
| 6 | Roll forming machine | 1 set |
| 7 | PLC system | 1 set |
| 8 | Post cutting device | 1 set |
| 9 | Collecting tables 3m | 2 sets |
| 10 | Toolbox | 1 set |
| 11 | Spare Parts | 1 set |
Profile Drawing
Working Flow
Decoiler- Levelling- Servo Feeding- Punching- Main Roll Forming - Cutting- Run out Table
Technique data
- 5 ton hydraulic De-coiler
Diameter: 508-610mm Hydraulic expansion. Pictures for reference
Expansion: hydraulic decoiler
Capacity: 5000kg per mandrel
Max Coil Width: 1250mm
Drag tension brake with variable brake tension adjustment valve
7 rolls leveling, 3 rolls up and 4 rolls down
Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface
Leveling Raw Material thickness:1.0-2mm
Max Leveling Raw Material width: 1000mm
Power: 7.5kw
Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
Series JH21-160
Brand name: Yangli
- Punching Moulds description
As for the profiles, total need 5 sets of punching moulds, when need to punching the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.
Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)
Punching holes: long holes at bottom 35*7, and distance is 25mm, and 80mm. with Logo
Side holes: when width is 50mm, 2 holes, when width is 100mm, 2 holes, and when width is 150mm, 3 holes.
Cutter blade material: Cr12mov HRC58-62 degree
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Material of blade: CR12with heat treatment
Length measuring: Automatic length measuring
Tolerance of length: 6m+/- 1.5mm
Length: 3 meters
Number: 2 units
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Durable 20 Stations Cable Tray Roll Forming Machine 10 Meter Per Minute Images
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